When it comes to efficient warehouse storage, pallet racking mesh decks offer a durable and versatile solution for builders merchants like our client Selco. These wire mesh decking systems provide superior support for sized loads, non-palletised goods, and loose stock, making them an essential component of modern pallet racking systems.

At Ashford Retail Services, we specialise in solutions for builders merchants, including mesh decks for pallet racking, ensuring optimal storage capacity and safety. Below, we’ll explore the benefits, installation process, key considerations, and comparisons to help stores make an informed decision about mesh deck pallet racking.

Why Choose Mesh Decks for Pallet Racking?

1. Superior Load Capacity & Durability

Unlike timber pallet decking or chipboard decks, steel wire mesh decks provide exceptional strength and durability. They are designed to handle heavy-duty shelving requirements, supporting loading pallets and bulky items without sagging or warping.

• High weight tolerance – Mesh decks can support significantly heavier loads compared to traditional wooden decking.
• Longevity – Made from steel wire and reinforced with steel support bars, they resist wear and tear, ensuring a longer lifespan.
• No structural degradation – Unlike chipboard, which can weaken over time, steel mesh maintains its integrity even under constant heavy loads.

2. Enhanced Safety & Airflow

The wire with gaps design offers multiple safety and operational benefits:

• Improved ventilation – Prevents moisture buildup, making it ideal for storing perishable goods.
• Better visibility – Workers can easily see inventory through the open mesh, reducing errors in stock management.
• Reduced fire risk – Unlike wooden decks, steel mesh does not contribute to fire hazards.
• Dust & debris prevention – Open gaps allow dust to fall through rather than accumulate.

3. Versatile Storage Solutions

Mesh decks are highly adaptable, making them suitable for various storage configurations:

• Adjustable pallet racking systems – Can be fitted into different levels for flexible storage.
• Bespoke pallet racking systems – Custom-sized to fit unique warehouse layouts.
• Non-palletised goods & loose stock – Ideal for storing items that don’t require pallets.
• Single-unit items – Provides stable support for individual heavy products.

4. Low Maintenance & Cost-Effective

• No replacement costs – Unlike chipboard or timber decks, steel mesh does not need frequent replacement.
• Easy cleaning – Can be wiped down or pressure-washed without damage.
• Corrosion-resistant coatings – Many mesh decks come with protective finishes to prevent rust.

Installation of Mesh Decks at Stores

At Ashford Retail Services, we follow a structured approach to installing pallet racking mesh decks, ensuring maximum efficiency and safety.

1. Assessment & Planning

Before installation, we conduct a thorough evaluation of a stores storage needs, including:

• Load capacity requirements – Determining the weight each deck must support.
• Decking sizes – Measuring rack dimensions to ensure a perfect fit.
• Optimal placement – Deciding between floor-level pallet storage and levels to pallet storage for workflow efficiency.

2. Customisation & Sizing

We provide:

• Standard size mesh decks – Pre-configured for most pallet racking frames and beams of pallet racking.
• Bespoke solutions – Custom-cut decks for unique warehouse configurations.

3. Secure Installation Process

Our installation team ensures:

• Steel support bars are correctly fitted for added stability.
• Proper alignment with the majority of pallet racks to maximise space.
• Secure fastening to prevent movement under heavy loads.

4. Final Inspection & Testing

• Load-bearing tests – Ensuring decks meet safety standards.
• Stress tests – Verifying durability under heavy-duty shelving conditions.
• Safety checks – Confirming no sharp edges or loose fittings.

Mesh Decks vs. Traditional Decking Options

Why Mesh Decks Outperform Alternatives

1. Long-term cost savings – No need for frequent replacements.
2. Better hygiene – Ideal for food, pharmaceutical, and retail storage.
3. Higher safety compliance – Meets stringent warehouse safety regulations.

Applications of Mesh Decks in Stores

1. Retail Storage Solutions

• Bulky items – Garden equipment, building materials, and large retail products.
• Loose stock – Smaller items that don’t require pallets.

2. Warehouse Optimisation

• Multi-level storage – Maximising vertical space efficiently.
• High-traffic areas – Durable enough for frequent loading/unloading.

3. Industrial & Logistics Use

• Automotive parts – Heavy components stored safely.
• Manufacturing supplies – Raw materials kept organised.

Frequently Asked Questions (FAQs)

Q: What is the standard size for mesh decks?

A: Most wire mesh decking systems come in standard sizes (e.g., 2000mm x 800mm), but bespoke pallet racking systems can be custom-sized.

Q: How much weight can mesh decks hold?

A: Depending on thickness and reinforcement, they typically support 1,000kg to 3,000kg per deck.

Q: Can mesh decks be retrofitted into existing racking?

A: Absolutely! They can be installed into most adjustable pallet racking systems.

Why Choose Ashford Retail Services?

As experts in storage solutions, we provide:
✔ High-quality steel wire mesh decking systems
✔ Custom solutions for your storage needs
✔ Professional installation & maintenance
✔ Competitive pricing

Final Thoughts

For builders merchants and other stores with pallet racking that are looking to optimise storage efficiency, wire mesh decking is the ideal choice. With superior load capacity, durability, and safety features, pallet racking mesh decks ensure a seamless storage solution for non-palletised goods and loose stock.

Key Takeaways:

✅ Stronger & longer-lasting than timber or chipboard decks.
✅ Better airflow & visibility for improved stock management.
✅ Low maintenance & cost-effective over time.

Ready to enhance your warehouse? Reach out to us for more details.